Cheap Wooden Deck Builders in Durban

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I was prompted to write this article on cheap wooden deck builders in Durban for various reasons and to highlight some of the dangers of using the cheapest wooden deck builder that you can find. Being South African we all should know the Afrikaans saying “goedkoop is deurkoop”. Or loosely translated to English “you get what you pay for”. There is no exception in the wooden deck building industry.

One should consider that in order to offer a certain level of service a wooden deck builder needs to charge a certain rate. If that rate is relatively low, in comparison to other quotes, then certain sacrifices need to be made either in terms of the quality of materials that are used, the time it takes to do the job to save on labour costs, the quality of labour used to perform the task or the end profit to the contractor. Or a combination of the above. It also makes sense that it will never ONLY be the profit that is sacrificed when rates are lowered. It will be a combination of all of the components, probably skewed away from profit. On the other hand if rates are extremely high the quality of materials and labour can only reach a maximum level (i.e. the best) and any extra money becomes mere profit to the company.

Reliability of contractors using vehicles that may break down should also be taken into account. If margins are small there is often not enough profit to do the maintenance on vehicles, plant or tools that is required and down time can occur that delays the job being completed on time, or at all. Small labour forces may also be used that are often shared amongst several jobs, again resulting in down time and delays in project deadlines. Furthermore unskilled labour forces may be used directly affecting the quality of workmanship and the life span of the end product.

Of equal concern is the tendency of a contractor to use sub standard materials to save on cost wherever possible. In the wooden deck building industry there are various standards of materials. For instance you get red and yellow balau. Red is cheaper but is inferior and will not last as long. Screws can either be Kalgard decking screws with a life span of 25 years or the normal screws one can buy from the hardware with a life span outdoors of approximately 5 years. It is only in 5 years time that you may realise you have made a costly mistake by choosing the cheapest contractor. Or by pushing prices down to a point where a contractor who normally performs a quality job is forced to cut costs and use sub standard materials.

I am often asked to provide a discounted rate. I have no problem offering better rates based on volume as volume enables me to do the job more efficiently. I have done my costings properly and through a combination of accurate calculations and experience have found a point at which I need to set my rates in order to be able to afford quality materials, skilled reliable labour and maintenance of vehicles, plant and tools in order to build a wooden deck the best way it can be built.

We don’t drive the latest Ford Rangers at The Wood Joint. We run a fleet of 4 vehicles ranging from 10-year-old Isuzus with over 400, 000kms on the clock, serviced and maintained regularly so that they are reliable to newer similar vehicles. As such our rates have been set in order to provide the correct materials, skilled reliable labour and reliable vehicles.

I have a list of sub contractors that I can provide you with who will do the job cheaper than me. I can provide a list of suppliers who will supply cheaper materials. I can also show you a list of jobs where third-party sub contractors have taken short cuts in their pursuit of money due to low rates and jobs that have had the wrong materials used and are now prematurely failing.

At The Wood Joint we use only the correct materials, our own permanently employed crews of skilled deck builders each with his own set of tools and reliable vehicles to get them to work on time. We do not, any longer, use third-party subcontractors. We’ve learnt the hard way. Hopefully we can save you the expensive learning process too through this article. We are not the cheapest, we are not the most expensive either, we are correctly priced to offer the standards of quality and service that you expect.

To read more on balau and it’s characteristics please Balau Sundecks

For a free no obligation quote on wooden decking, pergolas, screens, cladding, pergolas and balustrades please call us on 082 496 5444 or use the contact us form below.

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Wooden Balau Stairs built in Blythdale Beach

Wooden Balau Stairs Durban

 

Towards the close of 2017 we built these wooden balau stairs in Blythdale Beach, KZN. The original treads had been made of 19 x 68mm balau deck boards. Because the spacing between the stringers was 1m the stairs were very springy and were bouncing. The general rule is that a 19mm thick piece of balau can be spanned a maximum of 500mm before it needs to be supported by a bearer of sorts. In the case of open riser stairs this is often not possible because one would need a third stringer that would need to be notched to accommodate the tread. As such when we build stairs using balau that are normally 1m wide we increase the thickness of the balau to 30mm which stops any bounce. 40mm can also be used but is really just a waste of wood and therefore money.

The original balau stair treads were installed in 1997. The way the treads had been made up was to attach a cleat to the underside of each tread at the ends. The cleat was screwed from below to the treads (deck boards) and then the whole tread in its complete form was fixed to the steel cleats which were welded to the steel stringers. A bolt had been used to secure them from the top through all the timber and steel with a nut below. Water had therefore been able to penetrate the balau from the top where the bolt hole had been drilled and this, over a 20 year period of time had caused the balau to rot at the bolt hole. Then rest of the treads were in perfect condition with no rot whatsoever, 20 years down the line. Not all balau behaves that way. The balau that was used was obviously of very good quality. Nowadays the quality varies a bit more but balau still remains the most cost-effective hardwood for outdoor applications, be it decking, pergolas or screens.

To avoid the same fate of rotting at the bolt hole we fixed the entire tread in its made up form from below with a stainless steel coach screw instead of a nut and bolt all the way through the timber. As such the only way water can penetrate the timber now is from below which is highly unlikely. Water can still get trapped between the timber cleat and the timber treads but with no end grain to penetrate it should give us more than 20 years of life. 99% of water ingress is absorbed through the end grain of wood and not the face grain. By drilling holes, especially from the top, one exposes a section of end grain and water sits in the hole and gets absorbed. As a precautionary measure when we build sun decks and have to drill from the top to fix our board to the bearer we fill the screw hole with epoxy to keep the water out. There are other hidden fixing methods but I am yet to find one that works the way it was intended to. Deck boards screwed from the top through the face and filled with epoxy remains the strongest and long lasting method. But it is vital to check the epoxy plugs at maintenance intervals and replace if necessary. In the case of these stairs drilling from below into a 30mm piece of balau was ample fixing strength and reduces water ingress.

These balau stair treads we pre -oiled before installation which made it quicker and easier to get them installed.

For a free no obligation quote on timber decking, stairs, pergolas, balustrade and any other outdoor timber project, please contact us on 082 496 5444 or use the contact us form below.

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